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ASD, SDA, & CDA Series
15, 30, & 60 cfm
Compact Dehumidifying Dryers
Part Number: 882.00201.00
Bulletin Number: DH1-635
Effective: 10/1/05
Write Down Your Serial Numbers Here For Future Reference:
_________________________ _________________________
_________________________ _________________________
_________________________ _________________________
We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions described in this manual are subject to change without notice.
DCN No. ____________
© Copyright 2005
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1 2 3 4 5 6 ... 57 58

Inhaltsverzeichnis

Seite 1 - Compact Dehumidifying Dryers

ASD, SDA, & CDA Series 15, 30, & 60 cfm Compact Dehumidifying Dryers Part Number: 882.00201.00 Bulletin Number: DH1-635 Effective

Seite 2

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 9 of 57 ; When welding or brazing in or around this equipment, make sure VENTILATION is

Seite 3 - All rights reserved

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 10 of 57 Operator Responsibility The operator’s responsibility does not end with efficien

Seite 4 - Shipping Information

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 11 of 57 • Clean the dryer and surrounding area DAILY, and inspect the machine for loose

Seite 5

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 12 of 57 1-4 Technical Specifications Annex B Information The following design informatio

Seite 6 - Table of Contents

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 13 of 57 Drying HopperFilter(Separates Dust )High Pressure Peripheral Blowe

Seite 7

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 14 of 57 What is desiccant? Desiccant is a material that attracts and holds

Seite 8 - Chapter 1: Safety

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 15 of 57 Controller Features • Mitsubishi programmable relay controller •

Seite 9 - PE Protected Earth

15, 30, & 60 cfm Compact Dryers Chapter 2: Functional Description 16 of 57 Administration (OSHA) and the Joint Industrial council (JIC) are j

Seite 10 - 1-3 Responsibility

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 17 of 57 Chapter 3: Installation 3-1 Uncrating the Equipment Dehumidifying Dryers

Seite 11

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 18 of 57 Caution! Do not use a hoist to move or rig your Dryer when it is mounted

Seite 12

Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolet

Seite 13 - 1-4 Technical Specifications

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 19 of 57 Figure 3: Suggested Lift Rigging for Floor Mounted Dryers

Seite 14 - 2-2 General Description

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 20 of 57 Caution! When using a hoist to move a machine mounted dryer, ALWAYS attac

Seite 15 - 2-3 Standard Features

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 21 of 57 3-3 Electrical Connections When making electrical connections to your drye

Seite 16 - 2-4 Options

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 22 of 57 Making Dryer/Drying Hopper Process Air Connections Floor Mount Models When

Seite 17

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 23 of 57 ; Check all companion equipment, such as the drying hopper; verify that t

Seite 18 - Chapter 3: Installation

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 24 of 57 Auto-Tuning the Dryer 1. Apply power to the control circuit. 2. Press an

Seite 19

15, 30, & 60 cfm Compact Dryers Chapter 3: Installation 25 of 57 Shutting Down the Dryer 1. When processing is complete, close the hopper

Seite 20

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 26 of 57 Chapter 4: Operation 4-1 Controller Description and Operation Identifying C

Seite 21 - Diameter hole:

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 27 of 57 Optional Controller – Optional Three Phase Control Panel shown with Optional

Seite 22 - 3-4 Setup Procedures

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 28 of 57 Identifying Process Air Temperature Controller LED Indicators Indicator Nam

Seite 23 - 3-5 Initial Start-up

15, 30, & 60 cfm Compact Dryers ii All rights reserved.

Seite 24

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 29 of 57 Setting the Process Air Temperature When setting the process air temperature,

Seite 25

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 30 of 57 Indicator Name Description preprogrammed by the operator. Proportional Ban

Seite 26

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 31 of 57 Figure 7: Settings for Process Temperature Controller (E5CN), Part No. A0567

Seite 27 - Chapter 4: Operation

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 32 of 57 Restoring the Process Air Dew Point Meter (E5CK) to Factory Setup If the pres

Seite 28

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 33 of 57 c. The regen heater is turned on and the regeneration timing sequence is ini

Seite 29 - 8.8.8.8

15, 30, & 60 cfm Compact Dryers Chapter 4: Operation 34 of 57 Alarm Display Messages Note: The relay screen which contains the Alarm Displ

Seite 30

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 35 of 57 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule The checklis

Seite 31

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 36 of 57 5-2 Preventative Maintenance This section describes maintenance procedures

Seite 32 - ) is -10°F (-23°C)

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 37 of 57 Vacuuming Try vacuum-cleaning a soiled filter first. Vacuuming removes most

Seite 33

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 38 of 57 5-3 Corrective Maintenance This section provides you with the information n

Seite 34 - N/A N/A

15, 30, & 60 cfm Compact Dryers iii Shipping Information Unpacking and Inspection You should inspect your dryer for possible shipping damage.

Seite 35 - 4-3 Shutting Down the Dryer

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 39 of 57 4. Remove four (4) nuts at each corner of the top casting. 5. Disconnect

Seite 36 - Chapter 5: Maintenance

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 40 of 57 14. Inspect the gaskets. Replace if necessary. 15. Re-install all component

Seite 37 - 5-2 Preventative Maintenance

15, 30, & 60 cfm Compact Dryers Chapter 5: Maintenance 41 of 57 Procedures 1. Disconnect electrical power to the dryer. 2. Using a 1/8” A

Seite 38

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 42 of 57 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precaut

Seite 39 - ✚ FIRST AID ✚

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 43 of 57 Problem Possible cause Corrective action Process heaters are faulty

Seite 40

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 44 of 57 Problem Possible cause Corrective action Burned out regeneration heat

Seite 41 - 13.5 6.1

15, 30, & 60 cfm Compact Dryers Chapter 6: Troubleshooting 45 of 57 6-2 Determining Temperature Controller Errors or Sensor Errors Using a Th

Seite 42

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 46 of 57 Chapter 7: Appendix 7-1 Warranty The manufacturer warrants all equipment ma

Seite 43 - Chapter 6: Troubleshooting

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 47 of 57 7-2 Drawings and Diagrams

Seite 44

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 48 of 57

Seite 45

15, 30, & 60 cfm Compact Dryers iv Credit Returns Prior to the return of any material authorization must be given by the manufacturer. A RMA n

Seite 46

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 49 of 57

Seite 47 - Chapter 7: Appendix

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 50 of 57 7-3 Spare Parts List MINI DRYER SPARE PARTS LIST 15, 30, 60 cfm Models 15CFM

Seite 48 - 7-2 Drawings and Diagrams

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 51 of 57 HI-CORE DESICCANT DRYER 15/30/60 CFM UNITS 15 CFM Item Qty Part # Descript

Seite 49

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 52 of 57 230VAC 3∅ LOW HEAT 33 3 A0568935 FUSE, HEATERS, KTK-R-9 230VAC 3∅ HIG

Seite 50

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 53 of 57 32 2 A0534800 FUSE, XFMR, PRIMARY, FNQ-R-0.5 40 1 A0558000 CONTACTOR, IE

Seite 51 - 7-3 Spare Parts List

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 54 of 57 32 2 A0536889 FUSE, XFMR, PRIMARY, FNQ-R-0.6 40 1 A0558000 CONTACTOR, IE

Seite 52

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 55 of 57 A0571673 220V CONTROL COMMON PARTS ITEM QTY PART # DESCRIPTION 1 1 A05716

Seite 53

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 56 of 57 7-4 Dryer Identification (Serial Number) Tag (Located on back of Dryer) Com

Seite 54

15, 30, & 60 cfm Compact Dryers Chapter 7: Appendix 57 of 57 7-5 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 42

Seite 55

15, 30, & 60 cfm Compact Dryers v Table of Contents CHAPTER 1: SAFETY... 7 1-1

Seite 56

15, 30, & 60 cfm Compact Dryers vi Process Air Temperature Controller...24 Se

Seite 57

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 7 of 57 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and ref

Seite 58 - 7-5 Technical Assistance

15, 30, & 60 cfm Compact Dryers Chapter 1: Safety 8 of 57 Dryer Safety Tags Hot! Read Operation and Installation

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